Thursday, June 27, 2013

3RD YEAR SEMESTER 1 SUPPLEMENTARY JUNE 2010 JNTU B.TECH ENGINEERING QUESTION PAPER - PRODUCTION TECHNOLOGY

Code No:  RR310301                     RR           Set No.   2

 

 

III B.Tech I Semester Supplementary Examinations, June 2010

PRODUCTION TECHNOLOGY

Common to Mechanical Engineering, Automobile Engineering

Time: 3 hours                                                                                  Max Marks:  80

Answer any FIVE Questions

All  Questions carry equal marks

? ? ? ? ?

 

 

1.   (a)  Describe the difference between a compound die and progressive die.

 

(b)  What is stretch  forming?  Explain its necessities with a neat sketch.     [6+10]

 

2.   (a)  List  the  various  welding techniques  classified under  Solid State  welding and explain two of them.

 

(b)  What are the applications  of the following welding techniques?

 

i. TIG welding

ii. Explosive welding

iii. Friction  welding.                                                                                    [10+6]

 

3.   (a)  Explain the extrusion  process and discuss the various controlling parameters. (b)  Describe the process of making seamless tubes by extrusion  process       [8+8]

 

4.   (a)  Explain the following metal joining techniques :

 

i. Induction  brazing ii. Braze welding.

(b)  Explain the following tests  conducted  on welds i. Tensile test

ii. Bend test.                                                                                                  [8+8]

 

5.   (a)  State  some of the draw backs to be avoided in the design of a die casting.

 

(b)  Explain  different  types  of gates  with  their  respective  functions  applications and advantages  in casting process.                                                              [6+10]

 

6.   (a)  Describe  the  importance  of the  following forging operations  carried  out  in smithy shop.

 

i. Welding ii. Bending.

(b)  What  is swaging? Explain the principle and applications  of swaging.     [8+8]

 

7.   (a)  Give the procedure  in operating  Low-pressure plant and High-pressure  plant in gas welding.

 

(b)  Explain the electrical characteristics of an arc.

 

(c)  Explain how an arc is initiated  in welding.                                             [6+5+5]

 

 

 

1


Code No:  RR310301                     RR           Set No.   2

 

 

8.   (a)  Explain the working principle of crucible furnace.  Discuss pit crucible furnace. (b)  Give reasons for the occurance of the following casting defects :

i. Pin hole porosity ii. Run out

iii. Drop

iv.  Metal penetration.                                                                              [8+8]

 

 

? ? ? ? ?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2


Code No:  RR310301                     RR           Set No.   4

 

 

III B.Tech I Semester Supplementary Examinations, June 2010

PRODUCTION TECHNOLOGY

Common to Mechanical Engineering, Automobile Engineering

Time: 3 hours                                                                                  Max Marks:  80

Answer any FIVE Questions

All  Questions carry equal marks

? ? ? ? ?

 

 

1.   (a)  Describe  the  importance  of the  following forging operations  carried  out  in smithy shop.

 

i. Welding ii. Bending.

(b)  What is swaging? Explain the principle and applications  of swaging.     [8+8]

 

2.   (a)  Describe the difference between a compound die and progressive die.

 

(b)  What is stretch  forming?  Explain its necessities with a neat sketch.     [6+10]

 

3.   (a)  List  the  various  welding techniques  classified under  Solid State  welding and explain two of them.

 

(b)  What are the applications  of the following welding techniques?

 

i. TIG welding

ii. Explosive welding

iii. Friction  welding.                                                                                    [10+6]

 

4.   (a)  Explain the following metal joining techniques :

 

i. Induction  brazing ii. Braze welding.

(b)  Explain the following tests  conducted  on welds i. Tensile test

ii. Bend test.                                                                                                  [8+8]

 

5.   (a)  State  some of the draw backs to be avoided in the design of a die casting.

 

(b)  Explain  different  types  of gates  with  their  respective  functions  applications and advantages  in casting process.                                                              [6+10]

 

6.   (a)  Explain the extrusion  process and discuss the various controlling parameters. (b)  Describe the process of making seamless tubes by extrusion  process       [8+8]

 

7.   (a)  Explain the working principle of crucible furnace.  Discuss pit crucible furnace. (b)  Give reasons for the occurance of the following casting defects :

i. Pin hole porosity ii. Run out

 

 

3


Code No:  RR310301                     RR           Set No.   4

 

 

iii. Drop

iv.  Metal penetration.                                                                              [8+8]

 

8.   (a)  Give the procedure  in operating  Low-pressure plant and High-pressure  plant in gas welding.

 

(b)  Explain the electrical characteristics of an arc.

 

(c)  Explain how an arc is initiated  in welding.                                             [6+5+5]

 

 

? ? ? ? ?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4


Code No:  RR310301                     RR           Set No.   1

 

 

III B.Tech I Semester Supplementary Examinations, June 2010

PRODUCTION TECHNOLOGY

Common to Mechanical Engineering, Automobile Engineering

Time: 3 hours                                                                                  Max Marks:  80

Answer any FIVE Questions

All  Questions carry equal marks

? ? ? ? ?

 

 

1.   (a)  Describe  the  importance  of the  following forging operations  carried  out  in smithy shop.

i. Welding ii. Bending.

(b)  What is swaging? Explain the principle and applications  of swaging.     [8+8]

 

2.   (a)  List  the  various  welding techniques  classified under  Solid State  welding and explain two of them.

(b)  What are the applications  of the following welding techniques?

 

i. TIG welding

ii. Explosive welding

iii. Friction  welding.                                                                                    [10+6]

 

3.   (a)  Give the procedure  in operating  Low-pressure plant and High-pressure  plant in gas welding.

(b)  Explain the electrical characteristics of an arc.

 

(c)  Explain how an arc is initiated  in welding.                                             [6+5+5]

 

4.   (a)  Explain the following metal joining techniques :

 

i. Induction  brazing ii. Braze welding.

(b)  Explain the following tests  conducted  on welds i. Tensile test

ii. Bend test.                                                                                                  [8+8]

 

5.   (a)  Explain the working principle of crucible furnace.  Discuss pit crucible furnace. (b)  Give reasons for the occurance of the following casting defects :

i. Pin hole porosity ii. Run out

iii. Drop

iv.  Metal penetration.                                                                              [8+8]

 

6.   (a)  Describe the difference between a compound die and progressive die.

 

(b)  What  is stretch  forming?  Explain its necessities with a neat sketch.     [6+10]

 

 

5


Code No:  RR310301                     RR           Set No.   1

 

 

7.   (a)  Explain the extrusion  process and discuss the various controlling parameters. (b)  Describe the process of making seamless tubes by extrusion  process       [8+8]

 

8.   (a)  State  some of the draw backs to be avoided in the design of a die casting.

 

(b)  Explain  different  types  of gates  with  their  respective  functions  applications and advantages  in casting process.                                                              [6+10]

 

 

? ? ? ? ?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6


Code No:  RR310301                     RR           Set No.   3

 

 

III B.Tech I Semester Supplementary Examinations, June 2010

PRODUCTION TECHNOLOGY

Common to Mechanical Engineering, Automobile Engineering

Time: 3 hours                                                                                  Max Marks:  80

Answer any FIVE Questions

All  Questions carry equal marks

? ? ? ? ?

 

 

1.   (a)  Describe the difference between a compound die and progressive die.

 

(b)  What is stretch  forming?  Explain its necessities with a neat sketch.     [6+10]

 

2.   (a)  Describe  the  importance  of the  following forging operations  carried  out  in smithy shop.

 

i. Welding ii. Bending.

(b)  What is swaging? Explain the principle and applications  of swaging.     [8+8]

 

3.   (a)  List  the  various  welding techniques  classified under  Solid State  welding and explain two of them.

 

(b)  What are the applications  of the following welding techniques?

 

i. TIG welding

ii. Explosive welding

iii. Friction  welding.                                                                                    [10+6]

 

4.   (a)  Explain the working principle of crucible furnace.  Discuss pit crucible furnace. (b)  Give reasons for the occurance of the following casting defects :

i. Pin hole porosity ii. Run out

iii. Drop

iv.  Metal penetration.                                                                              [8+8]

 

5.   (a)  Explain the extrusion  process and discuss the various controlling parameters. (b)  Describe the process of making seamless tubes by extrusion  process       [8+8]

 

6.   (a)  Give the procedure  in operating  Low-pressure plant and High-pressure  plant in gas welding.

 

(b)  Explain the electrical characteristics of an arc.

 

(c)  Explain how an arc is initiated  in welding.                                             [6+5+5]

 

7.   (a)  Explain the following metal joining techniques :

 

i. Induction  brazing ii. Braze welding.

 

 

7


Code No:  RR310301                     RR           Set No.   3

 

 

(b)  Explain the following tests  conducted  on welds i. Tensile test

ii. Bend test.                                                                                                  [8+8]

 

8.   (a)  State  some of the draw backs to be avoided in the design of a die casting.

 

(b)  Explain  different  types  of gates  with  their  respective  functions  applications and advantages  in casting process.                                                              [6+10]

 

 

? ? ? ? ?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

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