Thursday, June 27, 2013

3RD Chemical Engineering SEMESTER 1 JNTU B.TECH ENGINEERING QUESTION PAPER - MECHANICAL UNIT OPERATIONS

Code No:  R05310802                    R05          Set No.   2


III  B.Tech I Semester Supplementary Examinations,June 2010
MECHANICAL UNIT OPERATIONS Chemical Engineering
Time: 3 hours                                                                                  Max Marks:  80
Answer any FIVE Questions
All  Questions carry equal marks
? ? ? ? ?


1. Data  for the  laboratory filtration  of CaCO slurry in water  at  298 K (25 0C) are reported  as follows at  a Constant  Pressure  (-∆P) of 338 kN/m2 The  filter area of the  plate  and  frame press was A=0.0439  m2  and  the  slurry concentration was Cs=23.47  kg/m3 .  Calculate  the  constants  α and R from the  experimental  data given, where t is time in Sec and V is filtrate  volume collected in m3?               [16]

t, sec
4.4
9.5
16.3
24.6
34.7
46.1
59.0
73.6
89.4
107.3
103  m3
0.48
1.00
1.501
2.0
2.498
3.002
3.506
4.00
4.502
5.009

2. Discuss briefly about  following size reduction  equipments.

(a)  crushers

(b)  grinders                                                                                                                [16]

3.   (a)  Write degrees of Suspension in the order of increasing uniformity of suspension and increasing power input  in case of suspension of solid particles.

(b)  Write  briefly about  Scale up of Agitation  equipment.                                 [8+8]

4. Discuss with a neat figure, the operation  of a Floatation Column.                      [16]

5. Define the terms:  particle  shape, specific surface of mixture,  average particle  size, arithmetic mean diameter,  mass mean diameter,  volume mean diameter.           [16]

6.   (a)  Discuss what happens  when near-mesh particles are fed to screen.

(b)  Mention the requirements  for effective filtration.                                         [8+8]

7. An inclined apron conveyor is used to carry crushed dolomite to a discharge point at a horizontal  distance  and a vertical height of 20 m and 4.0 m respectively from the tail end.  Find the width of the apron if the capacity  of the conveyor is 85,000 kg/hr  at  a conveying speed of 0.2 m/s.   the  height  of the  side walls is one-fourth of the apron  width.  The bulk density  of the material  is 1350 kg/m3  and its angle of response (static) is 350. Take the inclination  factor CB   to be 0.95. The tractive element for the conveyor is in the form of two laminated  wheel chains, with wheels running on plain (sliding) bearings.  The wheel diameter  is 0.05m and that  of wheel shaft is 0.02m. Assume the operating  conditions of the conveyor are moderate  and take the flange friction factor to be 1.2.  Determine  the maximum  chain tension if the minimum tension is to be 1.5 kN. If three standard hauling wheel chains with rated  pressure (breaking)  strengths  of 56, 80 and 112 kN are available,  determine which one will suit best to the purpose.                                                                   [16]



1


Code No:  R05310802                    R05          Set No.   2


8. A  mixture  of Silica (B)  and  Galena  (A)  solid particles  having  a  size range  of
5.21×106   m to  2.50×105   m is to  be separated  by  hydraulic  classification  us- ing free settling conditions in water at 293.2 K. The Specific gravity of silica is 2.65 and that  of galena is 7.5. Calculate  the size range of the various fractions obtained in the settling.  If the settling  is in the laminar  region, the drag coefficients will be reasonably close to that  for spheres.
Data:  Density of water at 293.2 K = 998 kg/m3
Viscosity of water at 293.2 K =1.005×103  Pa-s (kg/m.s).                              [16]


? ? ? ? ?





















































2


Code No:  R05310802                    R05          Set No.   4


III  B.Tech I Semester Supplementary Examinations,June 2010
MECHANICAL UNIT OPERATIONS Chemical Engineering
Time: 3 hours                                                                                  Max Marks:  80
Answer any FIVE Questions
All  Questions carry equal marks
? ? ? ? ?


1.   (a)  Discuss what happens  when near-mesh particles are fed to screen.

(b)  Mention the requirements  for effective filtration.                                         [8+8]

2. An inclined apron conveyor is used to carry crushed dolomite to a discharge point at a horizontal  distance  and a vertical  height of 20 m and 4.0 m respectively from the tail end.  Find the width of the apron if the capacity  of the conveyor is 85,000 kg/hr  at  a conveying speed of 0.2 m/s.   the  height  of the  side walls is one-fourth of the apron  width.  The bulk density  of the material  is 1350 kg/m3  and its angle of response (static) is 350. Take the inclination  factor CB   to be 0.95. The tractive element for the conveyor is in the form of two laminated  wheel chains, with wheels running on plain (sliding) bearings.  The wheel diameter  is 0.05m and that  of wheel shaft is 0.02m. Assume the operating  conditions of the conveyor are moderate  and take the flange friction factor to be 1.2.  Determine  the maximum  chain tension if the minimum tension is to be 1.5 kN. If three standard hauling wheel chains with rated  pressure (breaking)  strengths  of 56, 80 and 112 kN are available,  determine which one will suit best to the purpose.                                                                   [16]

3. Discuss with a neat figure, the operation  of a Floatation Column.                      [16]
4. Discuss briefly about  following size reduction  equipments. (a)  crushers

(b)  grinders                                                                                                                [16]

5. A  mixture  of Silica (B)  and  Galena  (A)  solid particles  having  a  size range  of
5.21×106   m to  2.50×105   m is to  be separated  by  hydraulic  classification  us- ing free settling conditions in water at 293.2 K. The Specific gravity of silica is 2.65 and that  of galena is 7.5. Calculate  the size range of the various fractions obtained in the settling.  If the settling  is in the laminar  region, the drag coefficients will be reasonably close to that  for spheres.
Data:  Density of water at 293.2 K = 998 kg/m3
Viscosity of water at 293.2 K =1.005×103  Pa-s (kg/m.s).                               [16]

6.   (a)  Write degrees of Suspension in the order of increasing uniformity of suspension and increasing power input  in case of suspension of solid particles.
(b)  Write  briefly about  Scale up of Agitation  equipment.                                 [8+8]

7. Define the terms:  particle  shape, specific surface of mixture,  average particle  size, arithmetic mean diameter,  mass mean diameter,  volume mean diameter.           [16]


3


Code No:  R05310802                    R05          Set No.   4


8. Data  for the  laboratory filtration  of CaCO slurry in water  at  298 K (25 0C) are reported  as follows at  a Constant  Pressure  (-∆P) of 338 kN/m2 The  filter area of the  plate  and  frame press was A=0.0439  m2  and  the  slurry  concentration was Cs=23.47  kg/m3 .  Calculate  the  constants  α and R from the  experimental  data given, where t is time in Sec and V is filtrate  volume collected in m3?               [16]

t, sec
4.4
9.5
16.3
24.6
34.7
46.1
59.0
73.6
89.4
107.3
103  m3
0.48
1.00
1.501
2.0
2.498
3.002
3.506
4.00
4.502
5.009



? ? ? ? ?






















































4


Code No:  R05310802                    R05          Set No.   1


III  B.Tech I Semester Supplementary Examinations,June 2010
MECHANICAL UNIT OPERATIONS Chemical Engineering
Time: 3 hours                                                                                  Max Marks:  80
Answer any FIVE Questions
All  Questions carry equal marks
? ? ? ? ?


1.   (a)  Write degrees of Suspension in the order of increasing uniformity of suspension and increasing power input  in case of suspension of solid particles.
(b)  Write  briefly about  Scale up of Agitation  equipment.                                 [8+8]

2. Define the terms:  particle  shape, specific surface of mixture,  average particle  size, arithmetic mean diameter,  mass mean diameter,  volume mean diameter.           [16]
3. Discuss briefly about  following size reduction  equipments. (a)  crushers
(b)  grinders                                                                                                                [16]

4. Discuss with a neat figure, the operation  of a Floatation Column.                      [16]

5. A  mixture  of Silica (B)  and  Galena  (A)  solid particles  having  a  size range  of
5.21×106   m to  2.50×105   m is to  be separated  by  hydraulic  classification  us- ing free settling conditions in water at 293.2 K. The Specific gravity of silica is 2.65 and that  of galena is 7.5. Calculate  the size range of the various fractions obtained in the settling.  If the settling  is in the laminar  region, the drag coefficients will be reasonably close to that  for spheres.
Data:  Density of water at 293.2 K = 998 kg/m3
Viscosity of water at 293.2 K =1.005×103  Pa-s (kg/m.s).                               [16]

6.   (a)  Discuss what happens  when near-mesh particles are fed to screen.

(b)  Mention the requirements  for effective filtration.                                         [8+8]

7. Data  for the  laboratory filtration  of CaCO slurry in water  at  298 K (25 0C) are reported  as follows at  a Constant  Pressure  (-∆P) of 338 kN/m2 The  filter area of the  plate  and  frame press was A=0.0439  m2  and  the  slurry  concentration was Cs=23.47  kg/m3 .  Calculate  the  constants  α and R from the  experimental  data given, where t is time in Sec and V is filtrate  volume collected in m3?               [16]

t, sec
4.4
9.5
16.3
24.6
34.7
46.1
59.0
73.6
89.4
107.3
103  m3
0.48
1.00
1.501
2.0
2.498
3.002
3.506
4.00
4.502
5.009

8. An inclined apron conveyor is used to carry crushed dolomite to a discharge point at a horizontal  distance  and a vertical  height of 20 m and 4.0 m respectively from the tail end.  Find the width of the apron if the capacity  of the conveyor is 85,000 kg/hr  at  a conveying speed of 0.2 m/s.   the  height  of the  side walls is one-fourth of the apron  width.  The bulk density  of the material  is 1350 kg/m3  and its angle


5


Code No:  R05310802                    R05          Set No.   1


of response (static) is 350. Take the inclination  factor CB   to be 0.95. The tractive element for the conveyor is in the form of two laminated  wheel chains, with wheels running on plain (sliding) bearings.  The wheel diameter  is 0.05m and that  of wheel shaft is 0.02m. Assume the operating  conditions of the conveyor are moderate  and take the flange friction factor to be 1.2.  Determine  the maximum  chain tension if the minimum tension is to be 1.5 kN. If three standard hauling wheel chains with rated  pressure (breaking)  strengths  of 56, 80 and 112 kN are available,  determine which one will suit best to the purpose.                                                                 [16]


? ? ? ? ?





















































6


Code No:  R05310802                    R05          Set No.   3


III  B.Tech I Semester Supplementary Examinations,June 2010
MECHANICAL UNIT OPERATIONS Chemical Engineering
Time: 3 hours                                                                                  Max Marks:  80
Answer any FIVE Questions
All  Questions carry equal marks
? ? ? ? ?


1. Define the terms:  particle  shape, specific surface of mixture,  average particle  size,
arithmetic mean diameter,  mass mean diameter,  volume mean diameter.           [16]

2. Discuss with a neat figure, the operation  of a Floatation Column.                      [16]
3. Discuss briefly about  following size reduction  equipments. (a)  crushers

(b)  grinders                                                                                                                [16]

4. An inclined apron conveyor is used to carry crushed dolomite to a discharge point at a horizontal  distance  and a vertical  height of 20 m and 4.0 m respectively from the tail end.  Find the width of the apron if the capacity  of the conveyor is 85,000 kg/hr  at  a conveying speed of 0.2 m/s.   the  height  of the  side walls is one-fourth of the apron  width.  The bulk density  of the material  is 1350 kg/m3  and its angle of response (static) is 350. Take the inclination  factor CB   to be 0.95. The tractive element for the conveyor is in the form of two laminated  wheel chains, with wheels running on plain (sliding) bearings.  The wheel diameter  is 0.05m and that  of wheel shaft is 0.02m. Assume the operating  conditions of the conveyor are moderate  and take the flange friction factor to be 1.2.  Determine  the maximum  chain tension if the minimum tension is to be 1.5 kN. If three standard hauling wheel chains with rated  pressure (breaking)  strengths  of 56, 80 and 112 kN are available,  determine which one will suit best to the purpose.                                                                   [16]

5. A  mixture  of Silica (B)  and  Galena  (A)  solid particles  having  a  size range  of
5.21×106   m to  2.50×105   m is to  be separated  by  hydraulic  classification  us- ing free settling conditions in water at 293.2 K. The Specific gravity of silica is 2.65 and that  of galena is 7.5. Calculate  the size range of the various fractions obtained in the settling.  If the settling  is in the laminar  region, the drag coefficients will be reasonably close to that  for spheres.
Data:  Density of water at 293.2 K = 998 kg/m3
Viscosity of water at 293.2 K =1.005×103  Pa-s (kg/m.s).                               [16]

6.   (a)  Write degrees of Suspension in the order of increasing uniformity of suspension
and increasing power input  in case of suspension of solid particles.

(b)  Write  briefly about  Scale up of Agitation  equipment.                                 [8+8]

7.   (a)  Discuss what happens  when near-mesh particles are fed to screen.

(b)  Mention the requirements  for effective filtration.                                         [8+8]


7


Code No:  R05310802                    R05          Set No.   3


8. Data  for the  laboratory filtration  of CaCO slurry in water  at  298 K (25 0C) are reported  as follows at  a Constant  Pressure  (-∆P) of 338 kN/m2 The  filter area of the  plate  and  frame press was A=0.0439  m2  and  the  slurry  concentration was Cs=23.47  kg/m3 .  Calculate  the  constants  α and R from the  experimental  data given, where t is time in Sec and V is filtrate  volume collected in m3?               [16]

t, sec
4.4
9.5
16.3
24.6
34.7
46.1
59.0
73.6
89.4
107.3
103  m3
0.48
1.00
1.501
2.0
2.498
3.002
3.506
4.00
4.502
5.009


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